產(chǎn)品介紹:
沸騰制粒是機(jī)械設(shè)計(jì)與制劑工藝有機(jī)的結(jié)合
Product introduction
Boiling granulating machine design and preparation process is a combination of organic
工作原理:
物料粉末粒子,在原料容器(流化床)中呈環(huán)形流化狀態(tài),受到經(jīng)過凈化后的加熱空氣預(yù)熱和混合,將粘合劑溶液霧化噴入,使若干粒子聚集成含有粘合劑的團(tuán)粒,由于熱空氣對(duì)物料的不斷干燥,使團(tuán)粒中水分蒸發(fā),粘合劑凝固,此過程不斷重復(fù)進(jìn)行,形成理想的、均勻的多微孔球狀顆粒。
Working Principle
The powder granule in vessel (fluid bed) appears in the state of fluidization. It is preheated and mixed with clean and heated air. At the same time the solution of adhesive is sprayed into the container. It makes the particles become granulating that contains adhesive. Being of unceasing dry through hot air, the moisture in the granulating is evaporated. The process is carried out continuously. Finally it forms ideal, uniform and porous granules.
性能特點(diǎn):
通過粉體造粒,改善流動(dòng)性,減少粉塵飛揚(yáng);
通過粉體造粒改善其溶解性能;
混合、制粒、干燥在一機(jī)內(nèi)完成一步法制粒;
采用抗靜電濾布,設(shè)備操作安全;
防爆型設(shè)置壓力泄放孔,一旦發(fā)生爆炸,設(shè)備人員不受傷害;
設(shè)備無(wú)死角,裝卸料輕便快速,清洗干凈,滿足GMP規(guī)范。
Characteristics
The flow ability is improved and the dust is reduced, because of Granulator.
Because of powder Granulating, its solubility is improved,
Mixing, Granulator and drying processes are completed in one step inside the machine.
The operation is safe because the anti-static filter cloth adopted.
It's safe for operator if explosion take place, because explosion device is adopted.
No need corner. Therefore the loading and unloading are quick, light and clean, meet the requirements of GMP.
適應(yīng)物料*
制藥工業(yè)中的造粒:片劑顆粒、沖劑顆粒、膠囊劑顆粒。
食品工業(yè)的造粒:可可、咖啡、奶粉、顆粒果汁、 調(diào)味品等。
其它行業(yè)的造粒:農(nóng)藥、飼料、化肥、顏料、染料化工等。
粉狀或顆粒狀濕物料的干燥。
包衣:顆粒、丸劑保護(hù)層、著色、緩釋、薄膜、腸溶包衣等。
Material to be dried
Pharmaceutical industry :tablet capsule, low sugar or no sugar granule of Chinese traditional medicine.
Foodstuff:cocoa,coffee,milk powder,juice of granulate,flavoring and so on.
Other industries:pesticide,feed,chemical fertilizer,pigment,dyestuff and so on.
Drying: powder or granule state of wet material
Coating: protection layer, color, controlled release, film, or bowels solved coating of granules and pills.
技術(shù)規(guī)格
Technical Parameter
項(xiàng)目item |
單位unit |
型號(hào) spec |
3 |
5 |
15 |
30 |
60 |
120 |
200 |
300 |
500 |
1000 |
原料容積vessel |
容積volume |
L |
12 |
22 |
45 |
100 |
220 |
420 |
670 |
1000 |
1500 |
3000 |
直徑diameter |
mm |
300 |
400 |
550 |
700 |
1000 |
1200 |
1400 |
1600 |
1800 |
2200 |
生產(chǎn)能力capability |
最小min |
kg |
1.5 |
4 |
10 |
15 |
30 |
80 |
100 |
150 |
250 |
800 |
{zd0}max |
kg |
4.5 |
6 |
20 |
45 |
90 |
160 |
300 |
450 |
750 |
1200 |
風(fēng)機(jī)
fan |
風(fēng)量velocity |
m3/h |
1000 |
1200 |
1400 |
1800 |
3000 |
4500 |
6000 |
7000 |
8000 |
13670 |
風(fēng)壓pressure |
mmH2O |
375 |
375 |
480 |
480 |
950 |
950 |
950 |
950 |
950 |
1400 |
功率power |
kw |
3 |
4 |
5.5 |
7.5 |
11 |
18.5 |
30 |
37 |
45 |
90 |
蒸汽耗量steam consumption |
kg/h |
15 |
23 |
42 |
70 |
141 |
211 |
282 |
366 |
451 |
750 |
壓縮空氣耗量compressed air expenditure |
m3/min |
0.9 |
0.9 |
0.9 |
0.9 |
1.0 |
1.0 |
1.1 |
1.5 |
3.0 |
4.0 |
主機(jī)重量weight of the main body |
kg |
500 |
700 |
900 |
1000 |
1100 |
1300 |
1500 |
1800 |
2500 |
3500 |
蒸汽壓力steam pressure |
MPA |
0.1-0.4 |
溫度temperature |
℃ |
室溫-120℃可調(diào)adjustable at the range from room temperature to 120℃ |
作業(yè)時(shí)間working time |
min |
隨物料特性定45-90 decided in accordance with the properties of raw materials |
物料收集率collect rate |
% |
≥99 |
噪聲noise |
dB(A) |
隔離安裝噪聲≤75dB(A) when do installation ,main machine is separated from fan. |
主機(jī)外形尺寸size (L×W×H) |
m |
1.0×0.6 ×2.1 |
1.2×0.7 ×2.3 |
1.25×0.9 ×2.5 |
1.6×1.1 ×2.5 |
1.85×1.4 ×3 |
2.2×1.65 ×3.3 |
2.34×1.7 ×3.8 |
2.8×2.0 ×4.5 |
3×2.25 ×5.0 |
4×2.8×7.2 |